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How Does a Commercial Fridge Compressor Work?

Commercial-fridge-compressors
Commercial refrigerators demand a lot from the individual components that make up the refrigeration cycle. Business owners need to rely on their fridges and freezers to keep all their produce, flowers, medications, and more at the perfect temperature to reduce waste and keep revenue high.

Although every part of the fridge or freezer is essential, the most vital component that keeps the entire cycle going is the compressor. The compressor is the heart of the fridge as it powers the refrigeration cycle, or vapour compression cycle.

What does a fridge compressor do?

A compressor inside your commercial fridge works similarly to the air compressor in your garage, except it’s designed to compress pure vapour. The compressor receives cool, low pressure vapour from the evaporator coils and turns it into hot, high pressure vapour. The vapour will then make its way to the condenser to be converted into its liquid state, and the cycle continues on. Click here to learn more about the commercial refrigeration cycle and how each component works together to keep the refrigerator cool. You may notice a low humming sound coming from your commercial fridge. This is the compressor working to manage any variation in temperature within the refrigerator, and so it stops when the temperature of the refrigerator is ideal. If the temperature in the unit increases above the desired limit, the compressor begins working to continue the cycle and run more refrigerant through the system.

Fixed Speed Compressors

Compressors in older refrigerators tend to be fixed speed compressors. They turn on or off depending on the temperature variability, and they output the same amount of energy no matter what the temperature variable is. This abrupt on and off mechanism can wear out the intricate parts of the compressor and affect its durability.

Commercial fridges and freezers need high quality compressors which efficiently manage any temperature variation in the fridge or freezer to a precise degree. Our range of commercial display refrigerators contain heavy duty Embraco compressors which efficiently keeps the refrigerator cold so that your products remain fresh.

Digital Inverter Compressors

Inverter compressors are made up of intricate parts that power a motor to compress gas. The AC power is converted to DC using a controller. This controller then supplies power in varied frequencies to the motor, which controls the motor speed to accurately keep the temperature of the refrigerator steady. The most common motor for digital inverter compressors is called a BLDC.

As well as consistently keeping the temperature of the fridge or freezer steady, a digital inverter compressor also consumes 40% less energy than single speed compressors, and makes far less noise.

What Can Go Wrong with a Compressor?

There are several things that can go wrong with your commercial fridge compressor, which has to combat constant door opening and fluctuations in temperature. Some signs that point to a faulty compressor include:

Abnormal or loud sounds coming from your compressor

Your compressor should be making a gentle humming or buzzing noise. The sound should come and go as the compressor regulates its speed to adjust for variations in temperature within the refrigerator.

If the humming or buzzing sound becomes much louder, that could indicate a problem with the compressor. If the compressor makes a knocking or clunking sound, this also indicates potential mechanical damage.

Compressor overheating

Your refrigerator compressor may overheat if the system is low in refrigerant due to a leak somewhere along the line, which is now forcing the compressor to work much harder. The compressor may also overheat due to age and wear.

Compressor changing speed too frequently

If the compressor is varying its speed too frequently and switching off before the refrigerator has a chance to cool down properly, then there may be a problem with the compressor relay, or there is another fault in the system causing the compressor to shut off prematurely.

What Causes a Compressor to Fail?

High voltage surges

A sudden spike in voltage can cause the compressor to overheat, and damages other components of the fridge.

Faulty Compressor Relay

The compressor relay is what sends power to the compressor, and if it’s not properly connected then the compressor will not work correctly.

Dirty condenser coils

The condenser coils may get covered in dirt, dust, grime, hair, and other debris. If the condenser coils are not regularly cleaned, this can impede the refrigerator’s ability to effectively cool down. This causes the condenser to work much harder, resulting in possible overheating, the compressor becoming mechanically stuck and not being able to compress the refrigerant properly.

Problems with the Refrigerant

The refrigerant continuously runs through the entire refrigeration system, so if there is not enough refrigerant, the compressor will have to work much harder and is at risk of over heating.

General Wear

A fridge compressor is a hard working machine that powers the refrigeration cycle. After years of hard work, it may simply be wearing out.

How to Maintain Your Compressor

The most important thing is to keep all the components of your commercial refrigerator clean. Avoid tampering with the compressor yourself, as the refrigerant may leak which is dangerous to you and bad for the environment. If you suspect a problem with your compressor, get a qualified technician to inspect it and advise you on the best course of action.

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